Top Ten Tales



Seeking a way to reduce overexertion from manual materials handling, the leading cause of injury to U.S. workers in the 1960s, Liberty Mutual pioneered several areas of ergonomic research, many of which helped form the basis of the National Institute of Occupational Safety and Health (NIOSH) safe-lifting criteria.

Through this internationally recognized work, Liberty Mutual researchers created the “group work capacity” concept—the maximum acceptable weights and forces workers can lift, lower, push, pull or carry without excessive fatigue. This innovative concept created a new approach to injury prevention, enabling companies to design tasks that could be performed by 75 percent or more of female workers without overexertion.

Low-back pain was another area of research that benefited from Liberty Mutual’s unique approach. Liberty Mutual researchers’ findings proved that investing in ergonomic control measures—such as changing the weight or configuration of loads, lift tables, conveyor systems and forklift trucks— decreased injuries and resulting disabilities and increased productivity, showing companies that safe work practices can have a significant impact on profitability.

In the 1980s, Liberty Mutual broke new ground in cumulative trauma disorder (CTD) research, collecting data from subjects performing actual work in the laboratory that simulated light assembly work, manual screw driving, hand grip from using pliers and knife cutting tasks. This contributed to establishing maximum acceptable forces for repetitive wrist motion, selected wrist postures and grip. Today, Liberty Mutual remains a leader in ergonomics research and continues to receive requests from all over the world for its ergonomic research findings.




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